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Showing posts with label TOLERANCES. Show all posts
Showing posts with label TOLERANCES. Show all posts

Tuesday, 16 June 2020

DIFFERENT TYPES OF FITS

Fits:
          The relationship between two parts, which are to be assembled, with respect to difference of their sizes, before assembly is called 'Fit'.
          It is the general term used to signify the range of tightness or looseness that may result from the application of a specific combination of allowances and tolerances in  mating parts.

There are four types of fits between parts, they are
          1. Clearance Fit
          2. Interferance Fit
          3. Transition Fit
          4. Line Fit

1. Clearance Fit:
Clearance Fit
          When an internal member fits in an external member (as a shaft in hole), in clearance fit there is always an air space or clearance between the shaft and hole. Such type of fit give loose joint. A clearance fit always have a positive allowance.
Clearance fit also sub-classified as
a) Slide fit
b) Running fit
c) Slace running fits
d) Loose running fits

2. Interference Fit:
          When the internal member is larger than the external member then there is always an actual interferance between those materials. This negetive difference between diameters of shaft and hole  is called interference. An interferance fit always have a negetive allowance.
          From the below example, the smallest size of the shaft is 2.2313" and the largest hole is 2.2305" so that least interference among the materials is 0.0008". Under maximum material condition the interference is 0.0018".  
Interference Fit
Interferance fit can be sub-classified as
a) Shrink fit (or) Heavy force fit
b) Medium force fit
c) Tight fit (or) Press fit.

3. Transition Fit:
          It may result in either Clearence fit or Interference fit condition depending on the actual value of the individual tolerances of mating parts. This type of fit is used for applications where accurate location is important but either a small amount of clearence or interference is acceptable. 
Transition fit
Transition fit can be sub-classified as 
a) Push fit
b) Force fit
c) Wringing fit

4. Line Fit:
          The limits of size are so specified that a clearance or surface contact may result when mating parts are assembled.
ex: Shrink fit   


** credits: some definitions taken from ANSI text book.
                    Slideshare.net

DEFINITIONS OF LIMITS, FITS & TOLERANCES

Limits: 

          A useful definition is provided by McGraw Hill: "Two extreme permissible sizes of a part between which the actual size is contained, are called Limits".

Fits:

          The relationship between two parts, which are to be assembled, with respect to difference of their sizes, before assembly is called ''Fit'.
          It is the general term used to signify the range of tightness or looseness which will result from the application of a specific combination of allowances and tolerances in  mating parts [ANSI Y14. 5M-1982].

Tolerance:

          The total permissible variation of a size is called ''Tolerance''. It is the difference between maximum and minimum limit of size.


** credits: some definitions taken from ANSI text book.

Monday, 20 April 2020

International tolerence (IT) grade

          IT Grade refers to the International Tolerance Grade of an industrial processes defined in ISO 286. This mechanical tolerence grade identifies what tolerences a given process can produce for a given dimension.
The specific tolerence for a particular IT grade is calculated by the following formula
International tolerence (IT) grade, International tolerence (IT) grade formula
Where :
               . T is the tolerence in micrometers {µm}
               . D is the geometric mean dimension in millimeters [mm]
               . ITG is the IT grade, a positive integer.

The larger the ITG, the looser the tolerence that can be achieved.

Application: 
          Almost all manufacturing processes have an IT grade associated with, indicating how precise it is. IT grade offer guidence for typical manufacturing method capability or how precise one can expect manufacture of a specific option or feature.
          When designing a part, an engineer will typically determine a key dimention (D) and Tolerence on that dimension. Using this formula, the engineer can determine what IT Grade is necessary to produce the part with those specifications. For example, if injection molding has an IT Grade of 13 and a part needs an IT Grade of 5, one cannot injection mold that part to those specifications. It is useful in determining the processes capable of producing parts to the needed specification.
International tolerence (IT) grade, International tolerence (IT) grade scale

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